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Commercial Spray Foam

Contiguous & Secant Piling Spray Foam Insulation

Insulate and waterproof contiguous and secant piled basement walls — spray foam follows the uneven pile faces no board can. Installed UK-wide.

Uneven facesSprayed to fit
25yrProduct warranty
EnvergeApproved system
Contiguous & Secant Piling Spray Foam Insulation by ThermoFoam — Duratite Group
Overview

Why spray foam for piled walls

Basement retaining walls formed from contiguous or secant piling present a uniquely awkward surface. The pile faces are irregular and ribbed, with gaps, projections and an uneven concrete profile that no rigid board can follow. Below ground, these walls are a major cold bridge into the basement, and the cold, damp internal face readily forms condensation — a serious problem for occupied or fitted-out basement levels.

Enverge closed-cell spray foam is applied straight onto the raw pile faces, expanding into every flute, gap and projection before curing rigid. It self-bonds to the concrete piling as it sets, with no need to first build a flat substrate to fix boards to. The continuous, contour-following layer insulates the wall and seals its surface, breaking the below-ground cold bridge and keeping the internal face dry.

The result is a basement retaining wall that no longer drives condensation or heat loss, with a sealed, insulated face ready for the planned internal build-up. It removes the cost and lost floor space of framing out a flat surface, and turns an irregular, cold, damp-prone piled wall into a controlled, dry thermal envelope.

Why spray foam

The benefits for piled walls

Seals Irregular Piles

Expands into the flutes, gaps and projections of contiguous and secant pile faces that boards can't follow.

Breaks Below-Ground Bridge

Insulates the buried retaining wall, cutting the cold bridge that chills fitted-out basement levels.

Dry Internal Face

Low-permeability foam keeps the cold piled wall dry, stopping condensation on occupied basements.

No Flat Substrate Needed

Self-bonds straight to raw piling — no framing-out to create a surface for fixing boards.

Saves Floor Space

A thin bonded layer follows the wall instead of a framed build-up that eats into basement area.

Handles Ribbed Profiles

Continuous application copes with the uneven, ribbed concrete typical of piled retaining walls.

Closed-cell spray foam applied to piled walls by ThermoFoam
The system

Follows the pile profile

Foam sprays directly onto the uneven pile faces, sealing and insulating the below-ground wall completely.

Applied directly to raw contiguous or secant pile faces, Enverge closed-cell foam expands into the ribbed, irregular profile and cures rigid, self-bonded to the concrete. Its low-permeability closed-cell structure insulates the below-ground retaining wall and seals its surface, breaking the cold bridge and keeping the internal face dry ahead of the basement's internal build-up.

  • Bonds direct to raw, ribbed pile faces
  • 25-year manufacturer-backed warranty
  • Keeps cold below-ground walls dry internally
  • No framing-out — saves basement floor space
Discuss your project →
Technical data

Enverge Nexseal LE — verified performance

Thermal conductivity λ0.027 W/m·K · BS EN 14315-1
Reaction to fireClass 1 · BS476 Part 7
Compressive strength78 kPa · BS EN 14315-1
Water vapour resistanceμ 62 · BS EN 12086

Typical published values for Enverge Nexseal LE closed-cell foam. Full technical specification →

In detail

Specification & compliance for piled walls

Below-ground and underfloor spaces are hostile to boards: irregular pile faces, tight crawl voids and damp-prone surfaces leave gaps everywhere. Sprayed closed-cell foam is applied at 25–100 mm directly onto the irregular surface — sheet piling, retaining walls, blockwork or floor joists — sealing cold bridging and carrying its own vapour barrier.

Because the applicator sprays in-situ, compromised voids that could never be boarded out are insulated completely, sealing draughts up into the building and bringing the below-ground envelope up to specification in a single visit.

Applied depth25–100 mm below ground
Vapour barrierIntegral to the closed-cell foam
SubstrateBonds to piles, blockwork & joists
AccessWorks in tight, compromised voids
How it works

From enquiry to warranty

1

Enquire

Tell us about your piled walls & building.

2

Survey

Free survey of your piled walls & condensation check.

3

Specify

The right system for your piled walls.

4

Install

Approved applicators, minimal disruption.

5

Warranty

Handover pack & 25-year warranty.

Recent work

Real piled walls spray foam applications

Spray foam insulation applied to piled walls — real Duratite Group projectSpray foam insulation applied to piled walls — real Duratite Group projectSpray foam insulation applied to piled walls — real Duratite Group projectSpray foam insulation applied to piled walls — real Duratite Group projectSpray foam insulation applied to piled walls — real Duratite Group projectSpray foam insulation applied to piled walls — real Duratite Group project
Proof

Commercial projects

Free survey

Get a quote for your project

Send us your building details and our technical team will specify the right system and a clear budget. No obligation.

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info@thermofoam.co.ukWe reply within one working day
25-yr product warrantyDocumented, surveyor-ready installs
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FAQs

Piling insulation, answered

Can spray foam be applied directly to contiguous or secant piled walls?

Yes. Enverge closed-cell foam is sprayed straight onto the raw pile faces, expanding into the flutes, gaps and projections and self-bonding to the concrete as it cures. There is no need to first frame out a flat substrate, so it suits the irregular profile of piled walls.

Does it stop condensation on a cold basement retaining wall?

Yes. Piled basement walls are a below-ground cold bridge, and their cold internal face readily condenses. The low-permeability foam insulates the wall and raises its surface temperature, keeping the internal face dry — important for occupied or fitted-out basement levels.

Will it save floor space compared with a framed insulated lining?

Generally yes. Because the foam bonds straight to the irregular piling and follows its contours, you avoid framing out a flat surface for boards, which would otherwise project further into the room. A bonded foam layer keeps more usable basement floor area.

Is it suitable for below-ground, damp environments?

Closed-cell foam is low-permeability and resists moisture, making it well suited to the cold, damp conditions of a basement retaining wall. It should be specified as part of a wider basement waterproofing and build-up strategy, which we coordinate with the design team.

What internal finish can follow the sprayed insulation?

The cured foam provides a sealed, insulated face ready for the planned internal build-up — for example an independent lining or finishing system. We coordinate the foam application with the basement's waterproofing and fit-out design so the following trades have a sound base.

Can you insulate a void with very restricted access?

Usually yes — spray application needs far less working room than boarding out, and the foam seals surfaces boards can't reach.

Does below-ground foam need a separate vapour barrier?

No — closed-cell foam has an integral vapour barrier, one of the reasons it's specified below ground.

What depth is used below ground?

Typically 25–100 mm depending on the target U-value and the structure — specified after survey.

Insulate your piled walls the right way

Specialist commercial spray foam, installed UK-wide by the Duratite Group's spray foam specialists.

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