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Commercial Spray Foam

Anti-Condensation Spray Foam Insulation

Stop roof drip, corrosion and stock damage for good. Closed-cell spray foam seals metal and asbestos roofs in a single application — installed UK-wide.

Anti-dripCondensation control
25yrProduct warranty
EnvergeApproved system
Anti-Condensation Spray Foam Insulation by ThermoFoam — Duratite Group
Overview

Why spray foam for commercial roofs

In commercial and industrial buildings with single-skin metal roofs, warm internal air meets cold steel and condenses on the underside, dripping onto stock, plant and floors. This roof drip is mistaken for a leak, but it is interstitial condensation forming where the dew point falls on the cold deck. Left unchecked it corrodes purlins, soaks insulation and disrupts operations beneath.

Enverge closed-cell spray foam self-bonds directly to the underside of the cold metal deck as it cures, leaving no gap for moist air to reach the cold surface. By keeping the substrate above dew point and sealing every overlap and fixing, it stops condensation forming at source rather than just catching drips after the fact.

The result is a dry, stable internal environment that protects stored goods, machinery and the steel frame itself. Corrosion is arrested, the roof structure is preserved, and businesses avoid the recurring cost and downtime of chasing phantom leaks across single-skin roofs season after season.

Why spray foam

The benefits for commercial roofs

Stops Drip At Source

Seals the cold deck so warm air never reaches dew point on the cold steel surface.

Arrests Steel Corrosion

Keeps purlins and sheets dry, halting the rust that condensation drives across steel over the years.

Protects Stored Stock

Eliminates roof drips onto racking, machinery and finished goods stored on the floor below.

Dew Point Control

Holds the substrate above dew point, preventing the interstitial condensation that forms inside the roof.

Seamless Air Seal

Self-bonds over every lap, fixing and joint, leaving no gaps for moist air to migrate.

Long-Term Fix

Replaces endless seasonal leak-chasing with one permanent, single-application solution that lasts for years.

Closed-cell spray foam applied to commercial roofs by ThermoFoam
The system

Closed-cell, in a single pass

Enverge closed-cell foam bonds tightly to metal, cement-fibre and asbestos, sealing the roof and stopping condensation for the life of the building.

The closed-cell foam self-bonds to the cold metal underside, raising its surface temperature above dew point so warm internal air can no longer condense on it. Its low vapour permeability and continuous airtight seal block moist air migration to the cold deck, while the rigid cured layer adds durability and corrosion protection to the steel.

  • Eliminates condensation on single-skin metal roofs
  • 25-year manufacturer-backed warranty
  • Self-bonds with no gaps, fixings or fabric needed
  • Protects steel structure and stock from moisture damage
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Technical data

Enverge Nexseal LE — verified performance

Thermal conductivity λ0.027 W/m·K · BS EN 14315-1
Reaction to fireClass 1 · BS476 Part 7
Compressive strength78 kPa · BS EN 14315-1
Water vapour resistanceμ 62 · BS EN 12086

Typical published values for Enverge Nexseal LE closed-cell foam. Full technical specification →

In detail

Specification & compliance for commercial roofs

Closed-cell foam bonds chemically to profiled metal, box-profile and cement-fibre sheets, following every ridge and trough with no fixings, battens or framework. Because the foam carries its own integral vapour barrier, the cold underside that condensation forms on is removed in the same pass — a 15–25 mm coat is typically enough to stop drip, while 25–75 mm delivers a genuine thermal upgrade with U-values down to around 0.18 W/m²K in the right build-up.

Application progresses quickly across open spans, so live operations can usually keep running while zoned sections are sprayed. Where a fire-rated finish is specified, the foam is coated with DC315 intumescent to achieve Euroclass B-s2,d0, and every installation is handed over with full documentation and a 25-year manufacturer-backed product warranty.

Applied depth15–25 mm anti-condensation · 25–75 mm thermal
Coverage rateHundreds of m² per day on open spans
Fire routeEuroclass B-s2,d0 with DC315 coating
Condensation designAligned to BS 5250:2021
UK-wide

Where we install commercial roofs spray foam

Dedicated local pages for every major city — and we cover the towns and villages between them.

How it works

From enquiry to warranty

1

Enquire

Tell us about your commercial roofs & building.

2

Survey

Free survey of your commercial roofs & condensation check.

3

Specify

The right system for your commercial roofs.

4

Install

Approved applicators, minimal disruption.

5

Warranty

Handover pack & 25-year warranty.

Recent work

Real commercial roofs spray foam applications

Spray foam insulation applied to commercial roofs — real Duratite Group projectSpray foam insulation applied to commercial roofs — real Duratite Group projectSpray foam insulation applied to commercial roofs — real Duratite Group projectSpray foam insulation applied to commercial roofs — real Duratite Group projectSpray foam insulation applied to commercial roofs — real Duratite Group projectSpray foam insulation applied to commercial roofs — real Duratite Group project
Proof

Commercial projects

Free survey

Get a quote for your project

Send us your building details and our technical team will specify the right system and a clear budget. No obligation.

01208 832 602Mon–Fri, 8am–5pm
info@thermofoam.co.ukWe reply within one working day
25-yr product warrantyDocumented, surveyor-ready installs
Book your free surveyNo obligation · we reply within one working day
FAQs

Anti-Condensation insulation, answered

Why does my metal roof drip when there is no rain?

That is condensation, not a leak. Warm internal air hits the cold underside of the steel and the moisture in it condenses once the surface falls below dew point. Spray foam keeps the deck warm and sealed so it cannot form.

Will spray foam stop existing corrosion on the purlins?

It halts further corrosion by keeping the steel dry and above dew point, removing the moisture that drives rust. Heavily corroded members should be assessed first; the foam then protects sound steel from future condensation damage.

Can it be applied while we keep operating?

In most commercial settings work is phased zone by zone so operations continue. We discuss access, racking clearance and ventilation during survey to plan around your production or storage schedule.

Does it work on any roof pitch or profile?

Yes. Because the foam self-bonds to the substrate, it follows any profile or pitch, sealing box profiles, corrugated sheets and complex eaves or ridge junctions equally well, all without separate fixings or fabric.

Is the closed-cell foam certified for this use?

Yes, the Nexseal LE closed-cell foam we install is manufacturer-certified under Agrément 09/4610 and carries a 25-year manufacturer-backed product warranty, giving specifiers and building owners documented, independent assurance for commercial condensation control.

What depth of spray foam does a commercial roofs need?

A 15–25 mm anti-condensation coat controls drip on most profiled metal roofs. Where thermal upgrade is the goal we typically apply 25–75 mm of closed-cell foam — the exact depth is specified after a free survey.

What fire rating can the system achieve?

Enverge closed-cell foam achieves BS 476 Part 7 Class 1 uncoated, and Euroclass B-s2,d0 when finished with a DC315 intumescent coating. We specify the right build-up for your building's use.

Can you work around a live operation?

Yes — application progresses across large areas each day in zoned sections, so production, storage and staff can usually continue working throughout.

Insulate your commercial roofs the right way

Specialist commercial spray foam, installed UK-wide by the Duratite Group's spray foam specialists.

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